China S Series Worm Gear Reductor Right Angle Gearbox for Agricultural Machinery with Good quality

Merchandise Description

Starshine Drive S Sequence Helical-Worm Geared Motor
Characteristics:
-Higher effectiveness: seventy five%-80%
-Large engineering: the helical equipment and a worm equipment blended with an built-in transmission to increase the torque and efficiency.
-High precision: the gear is manufactured of large-good quality alloy metal forging, carbonitriding and hardening treatment, grinding procedure to guarantee high precision and steady working.
-Substantial interchangeability: extremely modular, serial style, robust flexibility and interchangeability.

Complex parameters

Ratio 6.8-288
Enter power .12-22KW
Output torque eleven-4530N.m
Output velocity 5-206rpm
Mounting variety Foot mounted, foot mounted with solid shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. 
Enter Technique Flange enter(AM), shaft input(Ad), inline AC motor input, or AQA servo motor
Brake Launch HF-manual release(lock in the brake release place), HR-manual release(autom-atic braking placement)
Thermistor TF(Thermistor security PTC thermisto)
TH(Thermistor safety Bimetal swotch)
Mounting Placement M1, M2, M3, M4, M5, M6
Type S37-S97
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm,
Housing material HT200 high-power forged iron from R37,forty seven,fifty seven,67,seventy seven,87
Housing material HT250 Higher energy cast iron from R97 107,137,147,
157,167,187
Heat treatment technology carbonitriding and hardening remedy
Solitary Phase Efficiency 75%-eighty%
Lubricant VG220
Defense Class IP55, F class

About CZPT Drive 

ZheJiang CZPT Co.,Ltd(Starshine) have a sturdy technical drive with more than 350 workers at current, like in excess of thirty engineering professionals, 30 top quality inspectors, masking an spot of 80000 sq. meters and varieties of superior processing devices and tests equipments. We have a very good basis for the industry application development and provider of high-finish pace reducers & variators possessing to the provincial engineering technologies study middle,the lab of gear speed reducers, and the base of modern day R&D.

Our products are widely utilized in ceramic sector, glass market, woodworking machinery , large voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically give the expert merchandise & service for the medium and large-conclude customers, and our gearboxes are best-promoting in domestic, and even in abroad , this sort of as in Europe, North The usa, South The united states, Middle East, South Asia, Southeast Asia, Africa…etc.

 In the potential , CZPT will keep the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “top quality creates benefit” to target on the customers’ requirements and provide them the aggressive transmission solution and create price for them continuously, and make a high-conclude products producing sector and create a desired brand of replacing import items and upgrading repeatedly for the finish users.

Team 

Quality Control 
High quality:Insist on Advancement,Strive for CZPT With the advancement of gear producing indurstry,consumer never satirsfy with the current good quality of our items,on the contrary,wcreate the worth of good quality.
Top quality policy:to enhance the total degree in the subject of energy transmission  
Good quality See:Constant Enhancement , pursuit of excellence
High quality Philosophy:High quality creates value

three. Incoming Top quality Handle
To build the AQL acceptable stage of incoming substance handle, to supply the material for the total inspection, sampling, immunity. On the acceptance of competent merchandise to warehousing, substandard goods to get return, verify, rework, rework inspection liable for monitoring undesirable, to monitor the supplier to consider corrective steps to stop recurrence.

4. Method High quality Management
The producing website of the very first assessment, inspection and ultimate inspection, sampling according to the demands of some projects, judging the high quality alter development located abnormal phenomenon of manufacturing, and supervise the production department to increase, get rid of the irregular phenomenon or state

5. FQC(Ultimate QC)
Following the producing division will full the product, stand in the customer’s situation on the finished product good quality verification, in purchase to guarantee the top quality of buyer anticipations and demands.

6. OQC(Outgoing QC)
After the solution sample inspection to determine the competent, enabling storage, but when the finished item from the warehouse before the official delivery of the items, there is a examine, this is referred to as the cargo inspection.Check out content material:In the warehouse storage and transfer standing to confirm, while confirming the supply of the solution is a merchandise inspection to decide the certified items.

Packing 

Supply

 

US $150-800
/ Piece
|
1 Piece

(Min. Order)

###

Type: Helical Worm Gear
Automation: Automation
Certification: CE, RoHS, ISO9001: 2000
Warranty: 12 Months
Condition: New
Output Speed: 44rpm

###

Customization:

###

Ratio 6.8-288
Input power 0.12-22KW
Output torque 114530N.m
Output speed 5-206rpm
Mounting type Foot mounted, foot mounted with solid shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. 
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type S37-S97
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm,
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,
157,167,187
Heat treatment technology carbonitriding and hardening treatment
Single Stage Efficiency 75%-80%
Lubricant VG220
Protection Class IP55, F class
US $150-800
/ Piece
|
1 Piece

(Min. Order)

###

Type: Helical Worm Gear
Automation: Automation
Certification: CE, RoHS, ISO9001: 2000
Warranty: 12 Months
Condition: New
Output Speed: 44rpm

###

Customization:

###

Ratio 6.8-288
Input power 0.12-22KW
Output torque 114530N.m
Output speed 5-206rpm
Mounting type Foot mounted, foot mounted with solid shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. 
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type S37-S97
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm,
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,
157,167,187
Heat treatment technology carbonitriding and hardening treatment
Single Stage Efficiency 75%-80%
Lubricant VG220
Protection Class IP55, F class

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
worm reducer

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China S Series Worm Gear Reductor Right Angle Gearbox for Agricultural Machinery     with Good quality China S Series Worm Gear Reductor Right Angle Gearbox for Agricultural Machinery     with Good quality
editor by czh 2023-01-12