Mô tả sản phẩm
RV series Characteristics
- RV – Sizes:–150
- Input Options: with input shaft, With Square flange,With Input Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Ratios between 5 and 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Size 030 and over are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| Kiểu | Old Type | Mô-men xoắn đầu ra | Đường kính trục đầu ra. | 14rpm-280rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45N.m | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84N.m | φ25 | Input Options1: | |
| SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230N.m | φ28 | Input Options2: | |
| SNW090 | RV090 | 410N.m | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050N.m | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550N.m | φ50 | With Input Flange |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
Đóng gói
Delivery
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| Ứng dụng: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Worm and Worm Wheel |
| Độ cứng: | Bề mặt răng được tôi cứng |
| Cài đặt: | Horizontal Type |
| Bước chân: | Single-Step |
| Tùy chỉnh: | Có sẵn | Yêu cầu tùy chỉnh |
|---|
Troubleshooting Abnormal Noises in an NMRV Gearbox
Abnormal noises from an NMRV gearbox can be troublesome and might indicate underlying issues. Follow these steps to troubleshoot and resolve the problem:
- Identify the Noise: Listen closely to the noise and determine if it’s a grinding, whining, or knocking sound.
- Check Lubrication: Insufficient or contaminated lubrication can lead to noises. Ensure the gearbox is properly lubricated.
- Inspect Gears: Examine the gear teeth for wear, damage, or misalignment.
- Look for Foreign Objects: Foreign objects inside the gearbox can cause noise. Clean and inspect the interior.
- Check Bearings: Worn or damaged bearings can be noisy. Inspect and replace them if necessary.
- Inspect Seals: Damaged seals can allow contaminants in, affecting performance. Replace damaged seals.
- Examine Housing: Ensure the gearbox housing is intact without cracks or misalignment.
- Review Load Conditions: Excessive loads can lead to noise. Ensure the gearbox isn’t overloaded.
- Check Mounting: Confirm the gearbox is properly mounted and aligned.
- Consult Guidelines: Refer to manufacturer guidelines for specific troubleshooting steps.
- Professional Help: If the issue persists, seek help from a professional technician or manufacturer.
Follow these steps to identify and rectify abnormal noises in your NMRV gearbox.
Bôi trơn hộp số NMRV
Bôi trơn là yếu tố thiết yếu để hộp số NMRV hoạt động đúng cách và kéo dài tuổi thọ. Loại và lượng chất bôi trơn cần thiết có thể khác nhau tùy thuộc vào kiểu hộp số và nhà sản xuất. Dưới đây là các nguyên tắc bôi trơn chung:
- Các loại chất bôi trơn được khuyến nghị: Hãy sử dụng chất bôi trơn do nhà sản xuất hộp số chỉ định. Thông thường, nên sử dụng dầu hộp số chất lượng cao với độ nhớt và phụ gia phù hợp.
- Lần đổ đầy đầu tiên: Trước khi vận hành hộp số lần đầu tiên, hãy đảm bảo rằng hộp số đã được đổ đầy dầu bôi trơn theo đúng mức khuyến cáo. Hãy làm theo hướng dẫn của nhà sản xuất về lượng dầu cần thiết.
- Thay dầu bôi trơn: Thay dầu bôi trơn định kỳ theo khuyến cáo của nhà sản xuất. Theo thời gian, dầu bôi trơn có thể bị xuống cấp do nhiệt và tạp chất, ảnh hưởng đến hiệu suất hoạt động của hộp số.
- Các yếu tố cần xem xét về nhiệt độ: Hộp số hoạt động trong điều kiện nhiệt độ khắc nghiệt có thể cần đến chất bôi trơn có phạm vi nhiệt độ cụ thể để đảm bảo độ nhớt và khả năng bảo vệ phù hợp.
- Kiểm tra trình độ: Thường xuyên kiểm tra mức dầu bôi trơn trong hộp số để đảm bảo nó nằm trong phạm vi quy định. Điều này có thể ngăn ngừa hư hỏng do thiếu dầu bôi trơn.
- Phân tích dầu: Một số hệ thống hộp số được hưởng lợi từ việc phân tích dầu định kỳ để theo dõi tình trạng chất bôi trơn và xác định các vấn đề tiềm ẩn trước khi chúng gây ra hư hỏng đáng kể.
Việc bôi trơn đúng cách góp phần giảm ma sát, mài mòn và sinh nhiệt bên trong hộp số NMRV, dẫn đến hiệu quả hoạt động được cải thiện và tuổi thọ kéo dài.
Choosing the Right Size NMRV Gearbox for Your Application
Selecting the appropriate size NMRV gearbox for your application involves considering several important factors:
- Input Power: Determine the power requirement of your application, including both the input speed and the required output torque.
- Service Factor: Take into account any potential overloads or unexpected conditions that may occur during operation. Applying a service factor ensures the gearbox can handle occasional peak loads.
- Tốc độ đầu ra: Calculate the desired output speed of the gearbox. This is crucial for ensuring the gearbox meets the requirements of your application.
- Operating Conditions: Consider the environmental conditions in which the gearbox will operate, including temperature, humidity, and exposure to dust or chemicals.
- Mounting and Space: Evaluate the available space for mounting the gearbox and ensure it fits within the allotted dimensions.
- Shaft Configuration: Determine whether the gearbox requires a specific shaft configuration or if additional components such as couplings are needed.
- Application Type: Consider the type of application the gearbox will be used in, such as conveyor systems, agitators, mixers, or other specific applications.
- Load Characteristics: Analyze the load characteristics, including the type of load (constant, intermittent, shock), to ensure the gearbox can handle the load variations.
It’s essential to work closely with gearbox manufacturers or distributors who can provide technical support and assist in selecting the right size NMRV gearbox based on your specific application requirements.
editor by CX 2024-04-29