Ürün Açıklaması
Introduction of Worm Gearbox
1. Made of high-quality aluminum alloy or stainless steel, light in weight and non-rusting
2. Smooth in running and low in noise, can work long time in dreadful conditions
3. High in radiating efficiency
4. Good-looking in appearance, durable in service life and small in volume
5. Suitable for omni-bearing installation
6. Inch size and metric size are both available
Worm Gearbox Main Materials
1. Housing: Die-cast aluminum alloy(frame size 571-090); cast iron(frame size 110-150 )
2. Worm shaft: 20CrMnTi, carbonize heat treatment make the hardness of gear’s surface up to 56-62 HRC. Retain carburization layer’s thickness between 0.3 and 0.5mm after precise grinding
3. Worm wheel: Wearable tin bronze alloy
Detailed Specification
| Type: | Worm Gear Speed Reducer |
| Model: | NMRV571-150 |
| Ratio: | 5,7.5,10,15,20,25,30,40,50,60,80,100 |
| Color: | Blue/silver or on customer request |
| Material: | Housing: Aluminium alloy or cast iron Worm Gear: Copper-10-3# Worm: 20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC Shaft: Chromium steel-45# |
| Lubricant: | Synthetic & Mineral |
| Bearing: | C&U bearing |
| Seal: | KSK & SKF |
| Temperature: | -30-40°C |
| IEC Flange | B5/B14 |
| Rated Power | 0.06kw~15kw |
| Application | Metallurgical machinery, food machinery, stage machinery, welding machinery, road machinery, amusement machines, packaging machinery, rubber and plastic machinery, environmental protection machinery, engineering machinery, construction machinery, machine tool industry, automotive industry, logistics and transportation and so on |
Mounting Method
Company Overview
Certificates
Exhibitions
SSS
1 Q: What’s your MOQ for Worm Gearbox?
A: 1 unit is ok for different types.
2 Q: What about your warranty for your Worm Gearbox?
A: One year.
3 Q: Do you provide OEM service with customer-logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.
4 Q: How about your payment terms ?
A: TT, western union and paypal. 100% payment in advanced for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.
5 Q: How about your packing ?
A: Carton, Plywood case. If you need more, we can pack all goods with pallet
6 Q: What information should be given, if I buy Worm Gearbox from you ?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!
7 Q: How do you deliver the Worm Gearbox?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.
We hope you will enjoy cooperating with us.
| Başvuru: | Motor, Machinery |
|---|---|
| Sertlik: | Sertleştirilmiş Diş Yüzeyi |
| Kurulum: | Flange Mounting |
| Düzen: | Right Angle Shaft |
| Adım: | Three-Step |
| Type: | Worm Reducer |
| Örnekler: | US$ 30/Piece 1 Adet (Minimum Sipariş) | |
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| Özelleştirme: | Mevcut | Özelleştirilmiş Talep |
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NMRV Şanzımanındaki Anormal Seslerin Giderilmesi
NMRV şanzımanından gelen anormal sesler can sıkıcı olabilir ve altta yatan sorunlara işaret edebilir. Sorunu gidermek ve çözmek için şu adımları izleyin:
- Gürültüyü Belirleyin: Sesi dikkatlice dinleyin ve öğütme, vızıldama veya vurma sesi olup olmadığını belirleyin.
- Yağlamayı kontrol edin: Yetersiz veya kirlenmiş yağlama gürültüye neden olabilir. Şanzımanın düzgün şekilde yağlandığından emin olun.
- Dişlileri inceleyin: Dişli çarkların dişlerini aşınma, hasar veya hizalama bozukluğu açısından inceleyin.
- Yabancı cisim olup olmadığını kontrol edin: Şanzımanın içindeki yab cisimler gürültüye neden olabilir. İçini temizleyin ve kontrol edin.
- Rulmanları kontrol edin: Aşınmış veya hasar görmüş rulmanlar gürültülü olabilir. Bunları kontrol edin ve gerekirse değiştirin.
- Contaları Kontrol Edin: Hasarlı contalar, kirleticilerin içeri girmesine ve performansı etkilemesine neden olabilir. Hasarlı contaları değiştirin.
- Konutları inceleyin: Şanzıman gövdesinin çatlak veya hizalama bozukluğu olmaksızın sağlam olduğundan emin olun.
- Yük koşullarını gözden geçirin: Aşırı yükler gürültüye neden olabilir. Şanzımanın aşırı yüklenmediğinden emin olun.
- Montajı kontrol edin: Şanzımanın doğru şekilde monte edildiğini ve hizalandığını doğrulayın.
- Yönergeleri inceleyin: Sorun giderme adımları için üreticinin yönergelerine bakın.
- Profesyonel Yardım: Sorun devam ederse, profesyonel bir teknisyenden veya üreticiden yardım alın.
NMRV şanzımanınızdaki anormal sesleri tespit etmek ve gidermek için şu adımları izleyin.
Common Problems Associated with NMRV Gearboxes
NMRV (worm gear) gearboxes are reliable and durable, but like any mechanical system, they can experience certain issues over time. Here are some common problems that can be associated with NMRV gearboxes:
- Overheating: Inadequate lubrication or excessive load can lead to overheating, causing accelerated wear and potential damage to the gearbox components.
- Noise and Vibration: Unusual noises or excessive vibration during operation could indicate misalignment, worn gears, or damaged bearings.
- Leakage: Oil leaks can occur due to worn seals or damaged gaskets, leading to lubricant loss and potential contamination of the surrounding environment.
- Worn Gears: Over time, gear teeth can wear down due to friction and load. This can result in reduced efficiency, increased backlash, and compromised performance.
- Misalignment: Improper installation or mounting can lead to misalignment between the input and output shafts, causing increased friction, wear, and reduced efficiency.
- Backlash: Excessive backlash between the worm gear and the mating gear can lead to poor positioning accuracy and reduced efficiency in motion control applications.
- Poor Lubrication: Using incorrect or inadequate lubricants, or neglecting proper lubrication maintenance, can lead to increased friction, wear, and potential failure of gearbox components.
- Seal Damage: Worn or damaged seals can result in oil leaks and contamination, affecting the performance and lifespan of the gearbox.
- Shaft Wear: Over time, the input and output shafts can experience wear due to load and friction, affecting the overall operation of the gearbox.
- Corrosion: Exposure to harsh environments or corrosive substances can lead to corrosion of gearbox components, reducing their lifespan.
To prevent and address these common problems, it’s crucial to follow proper maintenance and servicing practices, use high-quality lubricants, address issues promptly, and consult professionals when needed. Regular inspections and proactive maintenance can help extend the operational lifespan and reliability of NMRV gearboxes.
Choosing the Right Size NMRV Gearbox for Your Application
Selecting the appropriate size NMRV gearbox for your application involves considering several important factors:
- Input Power: Determine the power requirement of your application, including both the input speed and the required output torque.
- Service Factor: Take into account any potential overloads or unexpected conditions that may occur during operation. Applying a service factor ensures the gearbox can handle occasional peak loads.
- Output Speed: Calculate the desired output speed of the gearbox. This is crucial for ensuring the gearbox meets the requirements of your application.
- Operating Conditions: Consider the environmental conditions in which the gearbox will operate, including temperature, humidity, and exposure to dust or chemicals.
- Mounting and Space: Evaluate the available space for mounting the gearbox and ensure it fits within the allotted dimensions.
- Shaft Configuration: Determine whether the gearbox requires a specific shaft configuration or if additional components such as couplings are needed.
- Application Type: Consider the type of application the gearbox will be used in, such as conveyor systems, agitators, mixers, or other specific applications.
- Load Characteristics: Analyze the load characteristics, including the type of load (constant, intermittent, shock), to ensure the gearbox can handle the load variations.
It’s essential to work closely with gearbox manufacturers or distributors who can provide technical support and assist in selecting the right size NMRV gearbox based on your specific application requirements.
editor by CX 2023-11-30