Description du produit
Nmrv Worm Transmission Reductor Applied for Worm Speed Gearbox
Caractéristiques:
(1)Large output torque
(2) Safe, reliable, economical and durable
(3) Stable transmission, quiet operation
(4) High heat-radiating efficiency, high carrying ability
(5) Combination of 2 single-step worm gear speed reducers, meeting the requirements of super speed ratio
(6) Mechanical gearboxes are widely used in the sectors,like foodstuff, ceramics, and chemical manufacturing, as well as packing, printing, dyeing and plastics
Technical data:
(1) Motor input power:0.06kw-15kw
(2) Output torque:17-1971N.M
(3) Speed ratio of worm gear peed reducer: 5/10/15/20/25/30/40/50/60/80/100
(4) With IEC motor input flange: 56B14/71B14/80B5/90B5
Materials:
(1) NMRV571-NMRV090: Aluminium alloy housing
(2) NMRV110-150: Cast iron housing
(3) Bearing: CHINAMFG bearing & Homemade bearing
(4) Lubricant: Synthetic & Mineral
(5) The material of the worm mandrel is HT250, and the worm ring gear is ZQSn10-1.
(6) With high quality homemade bearings, assembled CHINAMFG oil seals & filled with high quality lubricant.
Operation&mantenance
(1)When worm speed reducer starts to work up to200-400 hours, its lubricant should be replaced.
(2)The gearbox need to replace the oil after 4000 hours.
(3)Worm reduction gearbox is fully filled with lubricant oil after finshed assembly.
(4)Lubricanting oil should be kept enough in the casing and checked at a fixed time.
Couleur:
(1) Blue / Light blue
(2) Silvery White
Quality control
(1) Quality guarantee: 1 year
(2) Certificate of quality: ISO9001:2000
(3) Every product must be tested before sending
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| Application: | Motor, Machinery, Marine |
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| Dureté: | Surface dentaire durcie |
| Installation: | 90 degrés |
| Personnalisation : | Disponible | Demande personnalisée |
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| Frais d'expédition : Frais de transport estimés par unité. | concernant les frais de livraison et le délai de livraison estimé. |
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| Mode de paiement: |
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| Paiement initial Paiement intégral |
| Devise: | US$ |
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| Retours et remboursements : | Vous pouvez demander un remboursement jusqu'à 30 jours après la réception des produits. |
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Précautions de sécurité lors de l'utilisation des réducteurs NMRV
L'utilisation des réducteurs à vis sans fin (NMRV) exige une attention particulière à la sécurité afin de prévenir les accidents et les blessures. Voici quelques précautions de sécurité essentielles à prendre en compte :
- Équipement de protection individuelle (EPI) : Portez toujours un équipement de protection individuelle approprié, tel que des gants, des lunettes de sécurité et des vêtements de protection, afin de vous protéger des dangers potentiels.
- Consignation-étiquetage : Avant toute opération de maintenance ou de réparation, assurez-vous que l'équipement est correctement arrêté et verrouillé afin d'éviter tout démarrage accidentel.
- Entraînement: Seul le personnel qualifié, possédant la formation et l'expérience requises, devrait intervenir sur les boîtes de vitesses NMRV afin de minimiser les risques d'erreurs et d'accidents.
- Outils appropriés : Utilisez les outils appropriés et assurez-vous qu'ils sont en bon état. Des outils inadaptés peuvent causer des dommages ou présenter des risques pour la sécurité.
- Éclairage adéquat : Travaillez dans des zones bien éclairées afin d'améliorer la visibilité et de réduire les risques d'accidents dus à un éclairage insuffisant.
- Zone de travail sécurisée : Veillez à ce que la zone de travail soit propre, organisée et dégagée afin de prévenir les risques de trébuchement et d'améliorer la sécurité générale.
- Lubrification: Lors de l'application de lubrifiants, veillez à éviter tout déversement. Nettoyez immédiatement toute projection afin de prévenir les glissades et les chutes.
- Suivez les instructions du fabricant : Adhere to the manufacturer’s instructions, maintenance schedules, and safety guidelines when working on NMRV gearboxes.
- Electrical Safety: If the gearbox is electrically powered, ensure proper electrical safety protocols are followed during maintenance or repairs.
- Avoid Overloading: Do not exceed the recommended load capacities of the gearbox to prevent mechanical failures and potential hazards.
- Stay Clear of Moving Parts: Keep hands, clothing, and other objects away from moving parts to prevent entanglement or injury.
- Emergency Procedures: Be familiar with emergency shutdown procedures and know how to respond in case of an unexpected situation.
By following these safety precautions, you can help ensure a safe working environment and minimize the risk of accidents or injuries when working with NMRV gearboxes.
Common Problems Associated with NMRV Gearboxes
NMRV (worm gear) gearboxes are reliable and durable, but like any mechanical system, they can experience certain issues over time. Here are some common problems that can be associated with NMRV gearboxes:
- Overheating: Inadequate lubrication or excessive load can lead to overheating, causing accelerated wear and potential damage to the gearbox components.
- Noise and Vibration: Unusual noises or excessive vibration during operation could indicate misalignment, worn gears, or damaged bearings.
- Leakage: Oil leaks can occur due to worn seals or damaged gaskets, leading to lubricant loss and potential contamination of the surrounding environment.
- Worn Gears: Over time, gear teeth can wear down due to friction and load. This can result in reduced efficiency, increased backlash, and compromised performance.
- Misalignment: Improper installation or mounting can lead to misalignment between the input and output shafts, causing increased friction, wear, and reduced efficiency.
- Backlash: Excessive backlash between the worm gear and the mating gear can lead to poor positioning accuracy and reduced efficiency in motion control applications.
- Poor Lubrication: Using incorrect or inadequate lubricants, or neglecting proper lubrication maintenance, can lead to increased friction, wear, and potential failure of gearbox components.
- Seal Damage: Worn or damaged seals can result in oil leaks and contamination, affecting the performance and lifespan of the gearbox.
- Shaft Wear: Over time, the input and output shafts can experience wear due to load and friction, affecting the overall operation of the gearbox.
- Corrosion: Exposure to harsh environments or corrosive substances can lead to corrosion of gearbox components, reducing their lifespan.
To prevent and address these common problems, it’s crucial to follow proper maintenance and servicing practices, use high-quality lubricants, address issues promptly, and consult professionals when needed. Regular inspections and proactive maintenance can help extend the operational lifespan and reliability of NMRV gearboxes.
Industries Using NMRV Gearboxes
NMRV gearboxes find widespread use in various industries due to their versatility and reliability. Some common industries include:
- Food and Beverage: NMRV gearboxes are used in conveyor systems, mixers, and packaging equipment.
- Material Handling: They are employed in conveyor belts, lifting equipment, and automated material handling systems.
- Automation and Robotics: NMRV gearboxes play a critical role in precise motion control and positioning in robotic systems.
- Textile: They are used in machinery for spinning, weaving, and fabric processing.
- Pharmaceutical: NMRV gearboxes are utilized in pill coating machines, mixers, and other pharmaceutical processing equipment.
- Agriculture: They find applications in irrigation systems, conveyor systems, and various agricultural machinery.
- Conditionnement: NMRV gearboxes are used in packaging machinery to ensure controlled movement and accuracy.
- Automotive: They are used in automated assembly lines and manufacturing processes in the automotive industry.
- Printing: NMRV gearboxes contribute to precise movement and synchronization in printing machinery.
- Energy: They are employed in wind turbine systems, solar tracking systems, and other renewable energy applications.
The adaptability and efficiency of NMRV gearboxes make them a preferred choice in industries that require reliable and precise power transmission solutions.
editor by CX 2024-04-25