الوصف
EP-NMRV090 Worm Gearbox — 1,000 Nm Process Industry Drive in a 13 kg Aluminum Housing
ال EP-NMRV090 aluminum worm gearbox crosses the threshold into genuine heavy-duty industrial service. At 13 kg, it remains light enough for a two-person installation without lifting equipment yet delivers output torques of up to 1,000 Nm — a specification that previously demanded heavy cast iron reducers weighing 35 kg or more. This torque-to-weight step-change makes the NMRV090 particularly attractive for Australian process industries where remote or elevated installation points make weight a real operational constraint.
The NMRV090 is the first model in the NMRV series to offer a 35 mm primary output shaft as standard — matching the driven-shaft bore of heavy-duty industrial sprockets, timing pulleys, and pump impeller hubs in the 3–5.5 kW motor range. Combined with four output flange configurations (FA, FB, FC, FD) covering pilot diameters from 130 to 180 mm, and acceptance of three NEMA input standards (56C, 140TC, 180TC), the NMRV090 delivers unprecedented configurability for a compact aluminum worm gear reducer.
المواصفات الفنية
| المعلمة | قيمة |
|---|---|
| نموذج | EP-NMRV090 |
| الوزن (بدون محرك) | 13 كجم |
| نسب التروس | 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100 |
| أقصى طاقة إدخال (P1) | Up to 4.0 kW |
| أقصى عزم دوران ناتج (م2) | Up to 1,000 Nm |
| نطاق سرعة الإخراج | 14 – 186.7 دورة في الدقيقة (عند إدخال 1400 دورة في الدقيقة) |
| أقصى حمل شعاعي Fr2 | Up to 7,306 N |
| مواد بناء التغليف | سبائك الألومنيوم المصبوبة |
| مادة عجلة الدودة | برونز الفوسفور |
| قطر عمود الإخراج (متري) | 35 mm H8 (38 mm on request) |
| قطر عمود الإخراج (بوصة) | 1.375 in (−0.0005) |
| Keyway (metric 35 mm) | 10 × 38.3 mm |
| قطر عمود الإدخال (متري) | 24 j6 mm |
| NEMA Input Flanges | 56C, 140TC, 180TC |
| خيارات شفة الإخراج | FA، FB، FC، FD |
| خيارات التركيب | قاعدة (صمام أمان احتياطي)، عمود (صمام أمان احتياطي)، شفة |
| فئة الحماية | معيار IP54 |
| درجة حرارة التشغيل | من -10 إلى +40 درجة مئوية |
البيانات البُعدية - النظام المتري والبوصة
| الأبعاد | النظام المتري (مم) | بوصة (بوصة) |
|---|---|---|
| ارتفاع المركز (أ) | 140 | 5.51 |
| المسافة المركزية (I) | 90 | — |
| قطر عمود الإخراج. | 35 mm H8 | 1.375 in |
| قطر عمود الإدخال. | 24 j6 mm | 0.875 in |
| مجرى المفتاح (مخرج) | 10 × 38.3 mm | 0.313 × 2.5 in |
| طول عمود الإخراج | 80 مم | — |
| حامل شفة أسود | 110 مم | 4.331 in |
الميزات الأساسية والمزايا الهندسية
⚙ 35 mm Standard Output Shaft
Matches bores of heavy-duty industrial sprockets and pump impellers in the 3–5.5 kW class — direct coupling eliminates intermediate adaptor bushings, reducing assembly time and misalignment risk on Australian mine-site installations.
🔥 1,000 Nm at Just 13 kg
Specific torque density of 77 Nm/kg. For elevated drive platforms in Australian mining and port facilities, this weight reduction versus cast iron directly impacts structural steel cost and reduces crane capacity requirements for installation and maintenance.
📈 7,306 N Radial Load Capacity
Supports direct V-belt pulley mounting in addition to chain sprockets — common in pump-house and irrigation station drives across regional Australia where belt drives are preferred for their slip-protection characteristic under overload conditions.
📝 Four Output Flange Configurations
FA, FB, FC, and FD flanges cover pilot diameters 130–180 mm — matching large pump flanges, industrial fan hubs, and mixer vessel mounting plates without custom machining.
🌞 Salt-Spray-Resistant Powder Coat
500+ hour salt spray resistance to ISO 9227 — essential for coastal process plants and offshore support facilities in Queensland, WA, and NT where marine atmosphere accelerates corrosion of unprotected drive housings.
سيناريوهات التطبيق ومدى ملاءمتها للصناعة
⛩
Mining & Port Operations
Heavy belt conveyor head drives, ship-loader slew drives, and stacker-reclaimer tail drives — 1,000 Nm handles continuous full-load demands of bulk material handling.
🏛
Pumping Stations
Irrigation pump actuators, effluent pump drives, and water transfer station drives — self-locking at high ratios secures valve and gate position on power loss.
⚙
Process Industry
Reactor agitators, large mixing tanks, and polymer extruder feed drives — sustained 1,000 Nm covers continuous-duty industrial process drives in the 2.2–4 kW range.
🏭
Food & Dairy Processing
Large dough mixers, cheese vat agitators, and homogeniser drives — corrosion-resistant housing and IP54 sealing withstand CIP washdown cycles.
دليل الاختيار وتكوين العمود
- النسبة 7.5–15: High-speed process drives and pump actuators — 93–186 rpm output.
- Ratio 20–50: Heavy conveyors, agitators, food mixers — 28–70 rpm, sustained high torque.
- Ratio 60–100: Gate and valve operators, slow positioning — 14–23 rpm, self-locking, maximum radial load.
Shaft & Flange Configuration Details
Standard: 35 mm H8 solid shaft with 10×38.3 mm keyway and M12 threaded end. Optional 38 mm shaft on request. Hollow bore available. Inch: 1.375 in with 0.313×2.5 in keyway. Four output flanges (FA–FD), pilot diameters 130–180 mm. Input: NEMA 56C, 140TC, or 180TC — specify at order.
Aluminum vs. Cast Iron — NMRV090 Comparison
| معيار | EP-NMRV090 (Aluminum) | ما يعادل الحديد الزهر |
|---|---|---|
| وزن الوحدة | 13 kg ✅ | 35–45 kg |
| Peak Output Torque | 1,000 Nm ✅ | Similar, 3x heavier |
| Radial Load Capacity | 7,306 N ✅ | Similar, much heavier |
| NEMA Flange Options | 56C, 140TC, 180TC ✅ | Usually one |
| مقاومة التآكل | طلاء عالي (بودرة) ✅ | منخفض بدون طلاء |
| Elevated Installation | Two-person ✅ | Crane required |
الأسئلة الشائعة
❓ What is the maximum output torque of the EP-NMRV090?
حتى 1,000 Nm at 100:1 with 4.0 kW input — suited to heavy belt conveyor drives, large agitators, and pump station actuators exceeding the NMRV075’s 750 Nm capacity.
❓ Can the NMRV090 be installed in elevated or overhead positions?
Yes — 13 kg enables two-person installation without crane at most elevated positions. Multiple oil ports support all four mounting orientations. Specify orientation at order for correct breather plug position.
❓ What is the difference between the NMRV090 and NMRV110?
NMRV090: 1,000 Nm, 13 kg, 35 mm shaft. NMRV110: ~1,800 Nm, 35 kg, 42 mm shaft with higher radial load. Select NMRV110 for over 1,000 Nm or 42 mm driven-shaft interface.
❓ Does the NMRV090 support V-belt pulley mounting?
Yes — 7,306 N radial load supports direct A, B, and C-section V-belt pulley mounting in pump-house and irrigation drives across regional Australia.
❓ Is the EP-NMRV090 available with food-grade lubricant?
Yes — NSF H1 food-grade ISO VG 220 synthetic lubricant available as factory-fill for food processing and dairy applications. Specify at order.
آراء العملاء
★★★★★
“Installed EP-NMRV090 on belt conveyor head drives at our grain port in Geraldton. At 13 kg we hand-installed on the elevated platform without crane — a massive time saving. Twelve months continuous operation, no issues.”
Steve Madigan 🇦🇺 — Maintenance Manager, Grain Port, Australia
★★★★★
“Specified NMRV090 for reactor agitator drives in our chemical plant in Bucharest. The 1,000 Nm handles high-viscosity polymer blending in continuous service. Thermal performance is excellent.”
Andrei Popescu 🇷🇴 — Process Engineer, Chemical Plant, Romania
★★★★½
“Used on cheese vat agitators in our dairy facility in Shandong. NSF H1 lubricant option and IP54 sealing gave us confidence for our food-grade environment. Flange dimensions matched existing interfaces exactly.”
Yi Junjie 🇨🇳 — Production Manager, Dairy Industries Co., China
الملحقات المتوافقة والمنتجات ذات الصلة
🔌
محولات محركات IEC B5/B14
IEC 100–112 frame adaptors for 2.2–4.0 kW three-phase motors including IE2/IE3 high-efficiency and brake motor variants.
🔨
NRV090 Torque Arm
K1=200 mm heavy-duty torque arm for shaft-mount NRV090 — rated for sustained 1,000 Nm reaction torque in conveyor and process drive configurations.
🔃
حواف الإخراج (FA/FB/FC/FD)
Pilot diameters 130–180 mm — matching large pump flanges, fan hubs, and mixer mounting plates. Specify pilot diameter at order.
🔒
غطاء حماية المدخلات
Heavy-duty cover for the NMRV090 input side — IP-rated for port, mining, and outdoor process environments.
Specify the EP-NMRV090 for Your Process Drive
Application support for ratio selection, flange matching, and motor pairing for Australian mining, process, and agricultural industry customers.
✉ [email protected] | نرحب باستفسارات مصنعي المعدات الأصلية والموزعين
